My main figure, Dangerous Dudley Duck, is a Pavlov creation. It is over three years old and has held up very well considering the use I've put it through. (I have a back up puppet, but hate to switch to it since subtle differences make it feel weird to use...)
Recently I've been using my puppet for street performances so it has undergone a lot of stress. It was finally time to take on some repairs and I felt this topic may help others who work with soft puppets.
The mouth began feeling "worn" at the fold. I was afraid the cardboard (or whatever the material is) would eventually crack, so I took small strips of cloth Gaff Tape and carefully reinforced the mouth from the inside. This made the area much stronger and helps to protect it against sweat. If you aren't familiar with gaff or gaffer tape, it is used by stage crews. The stuff sticks to anything, but isn't as "gummy" as duct tape. The cloth gaff tape is a handy thing to have - avoid the plastic gaff, which is just expensive duct tape...
I've also been doing spot repairs with a glue gun at points where the fabric and foam were coming away from the mouth. (Outside repairs.) A needle and thread is handy for any fabric or seam fixes, but luckily I haven't had that problem yet.
With the dampness of the air and the heat some nights I work, the interior of the puppet, has gotten very damp with condensation and sweat. Ken Groves recommended a large (4") thick paper mailing tube placed into the puppet. Allow it to sit out overnight and the paper tube not only holds the puppet open to dry, but also helps wick away moisture.
If you have any maintenance or care advice for soft puppets/figures, please share it!
Tom



